March 10, 2015 Volume 11 Issue 10

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Mechanical feats in space: New NASA space cowboy successfully deploys its giant 'lasso'

NASA's Soil Moisture Active Passive (SMAP) mission will produce high-resolution global maps of soil moisture to track water availability around our planet and guide policy decisions. [Image Credit: NASA/JPL-Caltech]

 

 

 

 

Like a cowboy at a rodeo, NASA's newest Earth-observing satellite, the Soil Moisture Active Passive (SMAP), has triumphantly raised its "arm" and unfurled a huge golden "lasso" (antenna) that it will soon spin up to rope the best soil moisture maps ever obtained from space.

Launched Jan. 31 from California's Vandenberg Air Force Base on a Delta II rocket, SMAP is now literally riding tall in the saddle as it continues to successfully wrangle the checkout procedures of its three-month-long commissioning phase. Analyses of onboard inertial measurement unit data and other telemetry confirm the antenna deployment, performed Feb. 24, was completely successful.

SMAP's minimum three-year mission will expand our understanding of soil moisture, a key component of the Earth system that links the water, energy, and carbon cycles driving our planet. SMAP's combined radar and radiometer instruments will peer into the top 2 in. (5 cm) of soil, through clouds and moderate vegetation cover, day and night, to produce the highest-resolution, most accurate soil moisture maps ever obtained from space. SMAP also will detect whether ground is frozen or thawed. Detecting variations in timing of spring thaw and changes in growing season length will help scientists more accurately account for how much carbon plants are removing from the atmosphere each year.

Following its picture-perfect launch and insertion into orbit, mission controllers performed a series of health checks of the observatory's subsystems. They also ran successful initial health checks of SMAP's radiometer and radar science instruments, powering them on for 30 hours in receive-only mode and processing the data. Then on Feb. 18, mission controllers successfully commanded SMAP's 16-ft (5-m) two-hinged boom to unfold and extend.

On Feb. 24, the team commanded SMAP's reflector antenna at the end of the boom to deploy. Designed and built by Astro Aerospace, a Northrop Grumman Corporation company located in Carpenteria, CA, under subcontract to NASA's Jet Propulsion Laboratory, Pasadena, CA, SMAP's reflector boom assembly is an advanced, low-mass rotating deployable mesh reflector antenna system that supports the collection of SMAP's radar and radiometric measurements in space. It is the first-ever spinning and precision mass-balanced deployable mesh reflector antenna, and is the largest spinning mesh reflector ever deployed in space. The reflector boom assembly enables SMAP to meet its requirements for high accuracy and high spatial resolution in its soil moisture measurements, and achieve global coverage every two to three days using a single small observatory and medium-lift-class launch vehicle.

Astro Aerospace experts have preliminarily determined that the deployed natural frequency of the reflector boom assembly in orbit is nearly identical to prelaunch model predictions. This provides confidence in the health of the deployed reflector and in its performance once spun up.

For launch, the flexible mesh antenna, which is edged with a ring of lightweight graphite supports called a perimeter truss, had been tightly folded and stowed into a volume of just 1 ft by 4 ft (30 by 120 cm). Upon deployment, the truss slowly opened, like a camp chair, to its full diameter of almost 20 ft (6 m). Despite its size, the reflector weighs in at a mere 56 lb (25 kg). With its supporting boom and launch restraints, the entire reflector and boom assembly weighs just 127 lb (58 kg).

"Deploying large, low-mass structures in space is never easy and is one of the larger engineering challenges NASA missions can confront in development," said Kent Kellogg, SMAP project manager at JPL. "This week's result culminates more than six years of challenging reflector and boom assembly development, system engineering, and an extensive test campaign. With this key milestone in our rear-view mirror, the team now looks forward to completing the remainder of our commissioning activities and beginning routine science operations for this important mission with broad applications for science and society."

Later this week, SMAP's science instruments will be checked out with the deployed reflector antenna in a non-spinning configuration. This will mark the observatory's first operation with the reflector and boom assembly functioning as an antenna to view Earth. It will also mark the first time SMAP's radar high-power amplifier will transmit a signal.

In about a month, after additional tests and maneuvers to adjust the observatory to its final 426-mile (685-km), near-polar operational science orbit, SMAP's "lasso" antenna will do a sort of Texas two-step, spinning up in a two-stage process to nearly 15 revolutions per minute. By rotating, the antenna will be able to measure a 620-mile (1,000-km) swath of Earth below, allowing SMAP to map the globe every two to three days.

SMAP science operations will then begin, and SMAP data will be calibrated and validated. The first release of SMAP soil moisture data products is expected within nine months. Fully validated science data are expected to be released within 15 months.


SMAP project overview video.

SMAP will have broad benefits for society. It will help improve climate and weather forecasts and allow scientists to monitor droughts and better predict flooding caused by rainfall or snowmelt -- information that can save lives and property. In addition, since plant growth depends on the amount of water in the soil, SMAP data will allow nations to better forecast crop yields and assist in global famine early-warning systems.

SMAP is managed for NASA's Science Mission Directorate in Washington by JPL, with instrument hardware and science contributions made by NASA's Goddard Space Flight Center in Greenbelt, MD. JPL built the spacecraft and is responsible for project management, system engineering, radar instrumentation, mission operations, and the ground data system. Goddard is responsible for the radiometer instrument. Both centers collaborate on science data processing and delivery to the Alaska Satellite Facility, in Fairbanks, and to the National Snow and Ice Data Center at the University of Colorado in Boulder. NASA's Launch Services Program at the agency's Kennedy Space Center in Florida was responsible for launch management. JPL is managed for NASA by the California Institute of Technology in Pasadena.

Source: NASA

Published March 2015

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